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PVC Pool Hose Reel 



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PVC Pool Hose Reel 



Written By: Johnny 



TOOLS: 



5/8"drill bit eh 
9/64" drill bit (1) 
Drill (1) 

Measuring device (1) 
PVC cement (1) 
Pen or pencil (1) 
Rubber hammer (1) 
Sand paper (1) 
Saw or PVC cutter (1) 
Wood chisel or knife (1) 
screwdriver (1) 
W drill bit (1) 



PARTS: 



Class200pe grade W PVC pipe: 15' (1) 

Sch40 grade W PVC pipe: 3' (1) 

Sch40 grade 1 / 2 " PVC pipe: 2'6" (1) 

Pex 1 /2"pipe:9"(1) 

Micro tubing (drip system used pipe) W 
pipe: 1" (1) 

PVC fitting %" tee: 22(1) 

PVC fitting %" elbow: 7(1) 

PVC fitting W coupling: 2 (1) 

PVC fitting %" cross: 3(1) 

PVC fitting %" cap: 3(1) 

PVC fitting %"x 1 / 2 " tee: 3(1) 

PVC fitting %"x 1 / 2 " bushing: 4 (1) 

• PVC fitting 1" coupling: 1 (1) 

1 1 / 2 " screw: 2(1) 

Snap Clip Spring (pool pole used clip): 1 
01 



SUMMARY 

This PVC pool hose reel only cost around $25. You can find all of the materials in local 
hardware stores and make it using simple tools. Some benefits of this design: 



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PVC Pool Hose Reel 

1 . The hose is wound vertically on the reel so that the water in the hose can drain out. 

2. To release any twisting and kinking of the hose, an arm gets the hose untangled in 
advance of winding on the reel. 

3. The vertical reel can be removed from the base frame to unwind the hose by gravity (it's 
fast). 

4. It can also carry and store a hose, brush, vacuum head and leaf rake. 



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PVC Pool Hose Reel 



Step 1 — Cut pipes 




• Cut pipes with saw or PVC cutter to the following sizes: 

• Class200pe grade %" pipe: 18"x1, 10 1 / 2 "x2, 6 1 / 2 "x7, 6"x6, 5 1 /4"x1, 4 1 /4"x1, 4"x1, 3"x1, 
3 3 /4"x1, 2 1 / 2 "x6, 2"x8, 1 3 / 4 "x1, 1 1 / 2 "x2 

• Sch40 grade %" pipe: 6 1 / 2 "x5, 3"x1. 

• Sch40 grade 1 / 2 " pipe: 21 1 /4"x1, 6"x1, 2 1 / 2 "x1. 
» Pex W pipe: 4 1 / 2 "x2. 

• Micro tubing Vi" pipe: 1 /2"x2. 



Step 2 — Cut a coupling 




• Cut a 3 /4" coupling into two halves. Remove the lip of the coupling on both halves. 



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PVC Pool Hose Reel 



Step 3 — Cut 2 bushings 




• Cut two bushings V2" from bottoms (small ends). Throw away tops. Keep two Wx V2" 
bushing bottoms which are V2" in length. 



Step 4 — Make inverted U slots on 2 tees 



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• Mark an inverted U line on middle of a tee. The vertical portions of the line should be V2" 
long and the horizontal portion should be 1 " long. 

• Drill holes with a 9/64" drill bit on the ends and corners of the line. Cut the inverted U slot 
with a chisel or knife. The slot's width should allow the thickness of a IV2" screw to move 
smoothly in it. We need two %" tees with inverted U slots. 



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PVC Pool Hose Reel 



Step 5 — Make two bolts 




• Now we will assemble two bolts. One will be the left-side bolt and the other one will be the 
right-side bolt. 

• Start with the left-side bolt. Assemble a %" x V2" bushing bottom, a half %" coupling piece, 
a IV2" length of Class200pe grade W PVC pipe, a W tee with inverted U slot and a whole 
Wx 1 / 2 " bushing. 

• Then put a 4V2" length of Pex V2" pipe through the holes of both bushings and align the 
ends flush with the bushings. Put a IV2" screw through a V2" length of Micro tubing W pipe 
and drive it into the Pex V2" pipe through the right end of the inverted U slot in the tee. 

• Assemble the right-side bolt in the same way but as a mirror image of the left-side bolt. 

• Glue all of the PVC fittings together, making sure that the Pex pipe can slide freely inside 
the assemblies. 



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PVC Pool Hose Reel 



Step 6 — Make a hook 




• Assemble a 3 /4"tee, a 2" length of Class200pe grade 3 A" PVC pipe, a 3 A" elbow, a 2" length 
of Class200pe grade 3 A" PVC pipe and a 3 /4"cap. Glue all of these together. 



Step 7 — Make handle and bearing 



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• Assemble a 3 /4" cap, a 2 1 / 2 " length of Class200pe grade W PVC pipe*, a W tee and the 
second 2 1 / 2 " length of Class200pe grade W PVC pipe. Put a 6" length of Sch40 grade Vz 
PVC pipe** inside the assembly, and close with the second W cap. 

• Glue all of the W PVC. 

• *The two W pipes have to be Class200pe grade which has a bigger inner diameter 
so that the W pipe can fit inside. 

• **Don't glue the 6" length Sch40 grade V2" PVC pipe. It works as a bearing here. 







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PVC Pool Hose Reel 



Step 8 — Make a clip lock 



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• Assemble a 1 1 / 2 " length Class200pe grade W PVC pipe* with a W elbow. Glue the elbow 
and pipe. Mark a hole center on a 3 /4"tee 3/8" from its edge. Assemble the tee on the pipe, 
close and align tee and elbow. Drill a W hole at the mark. Drill another hole on the other 
side in the same way. 

• Separate the tee from the pipe. Put the snap clip into the pipe and snap it into the holes. 

• Now we have a clip lock consisting of an elbow and a tee. They will be separately 
assembled to two parts - the reel body and the arm - and the clip lock is used to lock the 
two parts together. 

• Chamfer the holes on the tee so that it is easy to release the clip lock by pushing 
the studs in with your fingers. 

• *The pipe has to be Class200pe grade W PVC pipe which has a bigger inner 
diameter so that the snap clip can fit in it. 



* 



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PVC Pool Hose Reel 



Step 9 — Make reel body 



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. 



• Assemble axle: a 3%" length of Class200pe grade %" PVC pipe*, a %" cross, a 2 1 / 2 " length 
of Class200pe grade %" PVC pipe, the second %" cross turned 90°, the second 2 1 / 2 " 
length of Class200pe grade W PVC pipe, the third W cross, a 6 1 / 2 " length of Class200pe 
grade W PVC pipe and the handle which we made in Step 7. Turn the handle 45° to the 
crosses. 

• Assemble spokes with 6 pieces of 6" long Class200pe grade %" PVC pipe in the %" 
crosses. 

• Assemble the first hub pole: the left-side bolt which we made in Step 5, a 2 1 / 2 " length of 
Class200pe grade %" PVC pipe, a W tee, a 6 1 / 2 " length of Class200pe grade %" PVC pipe, 
the second W tee, the second 6 1 / 2 " length of Class200pe grade %" PVC pipe and the clip 
lock elbow which we made in Step 8. 



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PVC Pool Hose Reel 




• Assemble the second hub pole: a 2" length of Class200pe grade %" PVC pipe, the hook 
which we made in Step 6, a 6V2" length of Class200pe grade %" PVC pipe, a %" tee, a 
10 1 / 2 " length of Class200pe grade %" PVC pipe and a W elbow. 

• Assemble the third hub pole: the right-side bolt which we made in Step 5, a 2V2" length of 
Class200pe grade W PVC pipe, a %" tee, a 6 1 / 2 " length of Class200pe grade W PVC pipe, 
the second W tee, the second 6 1 /2" length of Class200pe grade W PVC pipe and a %" 
elbow. 

• Assemble the fourth hub pole: a 2" length of Class200pe grade W PVC pipe, a %" tee, a 
10 1 / 2 " length of Class200pe grade W PVC pipe and a %" elbow. 



Step 11 




• Assemble all of the hub poles to 
the spokes in sequence. 

• Glue all of the PVC. The reel body 
is ready. 

• All of the pipes on the axle 
have to be Class200pe 
grade %" PVC pipes, which have a 
bigger inner diameter so that a V2" 
Sch40 grade PVC pipe can go 
through as the shaft of the reel. 



Q 



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PVC Pool Hose Reel 



Step 12 — Make reel arm head 






• Assemble the clip lock tee which we made in Step 8, a 2" length of Class200pe grade W 
PVC pipe and a 3 A"x W tee turned 90 degrees. 

• Assemble a 4 1 / 4 " length of Class200pe grade %" PVC pipe to a Wx 1 / 2 " tee. A 2 1 / 2 " length 
of Class200pe grade V2" PVC pipe goes through a 1" coupling*, then connects the two Wx 
V2" tees. The clip lock tee and the 4V2" pipe are parallel pointing up. 

• Don't glue yet. 



• *Never glue the 1" coupling. It is a rolling element for untangling the hose. 






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PVC Pool Hose Reel 



Step 13 — Make reel arm pedal 




• Assemble a %" tee to a %" length of Class200pe grade W PVC pipe. Connect the tee to a 
second %"tee with a 2" length of Class200pe grade W PVC pipe. This assembly is a foot 
pedal. 

• Align and glue. 



Step 14 — Make reel arm hinge and pedal connector 










• Take a 3 /4" tee, remove the inner lip and scrape or sand its interior until it will slide and 
rotate on a W pipe. It will be a %" hinge. 

• Remove the inner lip from another one in the same way and cut it down 1" from the edge. It 
will be a %" pedal connector. 

• Another choice is to buy slip tees online. I cannot find slip tees in local hardware 
stores. 



* 



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PVC Pool Hose Reel 



Step 15 — Make reel arm pole 




• Assemble an 18" length of Class200pe grade W PVC pipe to the %" hinge. Put the %" 
pedal connector on the 18" length of Class200pe grade %" PVC pipe and slide it down until 
the pedal connector's short side (the side we've cut 1" away from) touches the hinge. Glue 
the pedal connector on here. 

• Don't glue the hinge to the 18" pipe yet. 



& 



Step 16 — Assemble reel arm 






• Assemble the 2" length of Class200pe grade %" PVC pipe of the pedal to the pedal 
connector on the arm pole. Turn pedal to 30 degrees with respect to the arm pole. 

• Assemble the 3 A"x V2" tee on the clip lock tee side of the arm head to the 18" length of 
Class200pe grade %" PVC pipe of the arm pole and turn the arm head 45 degrees. 

• Don't glue yet. 



& 



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PVC Pool Hose Reel 



Step 17 — Make reel base arm stopper 



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• Assemble a 4" length of Class200pe grade W PVC pipe, a 3 A" elbow, a 2" length of 
Class200pe grade W PVC pipe and a 3 /4" tee. 

• Align and glue. 

Step 18 — Make reel base bolt catcher 





1 

1 




1 





• Assemble a %" coupling and a 2" length of Class200pe grade W PVC pipe. 

• Glue them. 



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PVC Pool Hose Reel 



Step 19 — Make reel base 



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• Assemble a W tee, a 6 1 / 2 " length of Sch40 grade W PVC pipe*, the second W tee, the 
second 6 1 / 2 " length of Sch40 grade %" PVC pipe and the third W tee together, with the 
second %"tee turned 90 degrees to the front. This assembly is the rear side base. 

• Assemble a W tee, a 6 1 / 2 " length of Sch40 W PVC pipe, the second W tee, the arm 
stopper which we made in Step 17 and a 5 1 /4" length of Class200pe %" PVC pipe together, 
with the 5Vi" pipe on the left and the second %" tee turned 90 degrees to rear. The arm 
stopper pipe goes to front and left parallel with the 5 1 /4" pipe. This is the front side base. 

• Assemble two 6 1 /2" lengths of Sch40 grade %" PVC pipe and a 21 1 / 4 " length of Sch40 grade 
1 / 2 " PVC pipe onto a 3 / 4 "x 1 / 2 " tee. The 21 1 / 4 " length Sch40 grade 1 / 2 " PVC pipe is the shaft of 
the reel. This assembly is the shaft base. 

• *Sch40 grade PVC pipe is recommended in this step to make a strong base. 
Class200pe grade PVC is recommended for the other pipes to keep the reel light. 



& 



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PVC Pool Hose Reel 



Step 20 




• Assemble rear side base, front side 
base and shaft base together. 

• Align and glue. 

• Make sure that the 21 1 / 4 " 
shaft is vertical. 







Step 21 — Assemble reel arm and bolt catcher to reel base 




• Slide the hinge of the reel arm onto the 5 1 /2" length of Class200pe grade %" PVC pipe of 
the reel base. 

• Assemble a %" elbow on the end of the 5 1 /2" pipe. 

• Glue the elbow on. 



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PVC Pool Hose Reel 



Step 22 



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• Assemble the bolt catcher which we made in Step 18 to the right W tee of the rear base. 

• Don't glue yet. 



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Step 23 — Fit the reel and drill bolt holes 




• Slide the reel body axle onto the shaft of the reel base. 

• Lock the clip lock tee to the clip lock elbow to hold the arm to the reel body. Slide out the 
pex pipes of left bolt and right bolt. 

• Use a pencil to mark the pex pipe on the arm. 



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PVC Pool Hose Reel 



Step 24 



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• Use a pencil to mark the pex pipe on the bolt catcher of the rear base. 



Step 25 




• Drill a hole on the arm as the catch of left bolt of the reel body, and drill a hole on the reel 
base bolt catcher as catch of right bolt, both with a 5/8" drill bit. 

• Chamfer the holes' edges to make the pex pipe easy to slide in. 

• Since we haven't glued them, we can take out them to drill the holes. 



* 



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PVC Pool Hose Reel 



Step 26 




• Reassemble the arm and the bolt catcher. Fitting holes with bolts, adjust as necessary. 



Step 27 






• Fitting clip lock. 

• Here you may need do some adjustments. For example, you may need to sand the snap 
clip ends more round and sand the clip tee's interior so they are easy to lock together. 

• Glue arm pole to the hinge. 

• Glue the bolt catcher on the base. 

• Adjust the angles of the arm pedal and arm head. Glue them*. 

• *Never glue the 1" coupling. It is a rolling element for untangling the hose. 







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PVC Pool Hose Reel 



Step 28 — Finish the pool hose reel and try it 






• Open the arm. 

• Put pool hose head in the hook. 

Step 29 






• The hose goes over the roller on the arm. 

• Rotate the reel to wind hose from pool. 



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PVC Pool Hose Reel 



Step 30 






• Lock the arm to hold the hose. 

• Slide both barrel bolts to lock the reel to the base. 

Step 31 






• Place pool cleaning tools in the reel for storage. 

• Use gravity to unwind the hose. 



This document was last generated on 201 3-02-1 6 01 :00:20 AM. 



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